Processing flow: Mixing system; Extrusion system; Conveyoring system; Pressing system; Pre-Drying system; High temperature baking system; Sugar coatring system; Final drying system; Packing system.

Equipment involved: Mixer; Spiral conveyor; Double screw extruder; Air conveyor; Roller dryer; Pressing machine; Pre-Dryer; High temperature hot air oven; Sugar coating machine; Sugar sprayer; Final dryer; Cooling machine; Automatic packing machine.

Flour mixer or Blender

Function: Mixing various kinds of raw material,such as corn powder and water,etc.

Working Principle:The motor drives the stirring cage, automatic water adding device and pneumatic discharge valve.

Spiral Conveyor

Function: transferring the Materials spirally from the corn blender to an extruder

Double Screw Extruder Or Twin Screw Extruder

Production Capacity: 120 – 1000 Kg/h

Function:Raw material is curing and puffed in extruder, becoming different shapes of puffing snacks with moulds changing.

Working Principle:It consists of feeding system, extruding system, cutting system, heating system; main motor and controlling system.

Air Conveyor or Air blower

Function: transferring the Materials from the extruder to an oven.

Roller dryer

Function:Separate the product,NON sticking each other.

Air Conveyor or Air blower

Function: transferring the flakes from the pressing machine

Pressing machine

Function:press the puffed corn granules to corn flakes

Function: The motor drives two pressing rollers rotating at acontrary direction whose speed can be adjustable.

Pre Dryer

Equipped with 3 layers conveyor

Function: extracting humidity and making the flakes to hard situation.

The heating source can be electric, gas, steam and fuel. The material is stainless steel 304. It consists of rack system,conmbustion system, dehumidifier system, sheet metal insulation system and controlling system.

Working System : customized

1-Electricity system

2-Diesel system (Baltur Italy)

3-Gas system (Baltur Italy)

Hoister

Function: transferring the flakes from the vibrator

Vibrator

Function: vibrating the flakes separately and uniformly.

High temperature hot air oven

Function: high temperature roasting the flakes become crispy with bubble structure.Bubbles will appear on surface , and after hot air drying Corn flakes will be crispy .

Working Principle:Heat exchanger is burned by gas or diesel burner. Hot air is sprayed by high pressure blower , which makes corn flakes puffed and bubbles instantly.

Sugar melting machine

Function: prepare sugar stuff.

Sugar sprayer

Function: mixing syrup and spraying by nozzle

Capacity: 50&100 Liters tank

Sugar coating machine (mixing drum)

Function: This device is applicable to a wide range of puffing corn snacks in seasoning and coating liquid sugar.

Working Principle:Spraying nozzle can adjust oil amount equally. The sugar coating is built up by tumbler system.
The tumbler is derived by a motor, using for mixing and melting the water, sugar and other additives.

Final dryer

Function: extracting humidity from coated syrup.

Heating System: option

1-Electricity system

2-Diesel system (Baltur Italy)

3-Gas system (Baltur Italy)

Cooling machine

Function:reduce the temperature of final corn flakes

Corn flakes Packing Machine

Function:This automatic weighing and packaging machine is specially designed for granular and solid materials. It is suitable for frozen food,puff snacks,corn flakes, whole grains, puffed food, candy biscuits, agricultural dry goods, preserved nuts, hardware and plastics, chemical particles, Chinese herbal medicine, seasoning sugar, etc.

Features of the corn flakes packing machine:

1.Efficient and simple to use.

2.Use famous brand electric and pneumatic components, stable and long life circle.
3.Superior mechanical components.
4.Easy to install film.
5.Apply advanced operating system.
6.Easy to use and programmable.
7.To be used on VIZI High quality machine.
8.Four servo motor for reciprocating pull film system, can reach 180 bpm.

9.Automatically film rectifying function,smart and convenient.

10.High speed packaging, save labour, resources and place.

11.Many kinds of languages can be chosen..