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Corn Flakes & Breakfast Cereals

Corn Flakes Production Line

Looking for a Corn Flakes Production Line? Enterprise-grade Corn Flakes Production Line engineered for high-margin FMCG products. Delivers perfect flaking, blistering, and nutritional fortification.

Corn Flakes Production Line

Capacity

150 - 250 kg/hr

Automation

Fully Automatic

Flake Thickness

0.1mm - 1.0mm Adjustable

Power

85 kW

Product Overview

Capture the booming healthy breakfast and snack market with our Turnkey Corn Flakes Production Line. This enterprise-grade production line utilizes advanced twin-screw extrusion (or rotary friction extrusion for Cheetos/Nik Naks) to transform raw grains into premium, crispy products. Featuring specialized high-temperature roasting and toasting ovens, it guarantees the signature 'blistering' effect and extended bowl-life crunch. Designed for seamless nutritional fortification and syrup coating, this plant empowers FMCG brands to produce world-class products at highly competitive unit costs.

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Engineering & Features

High-Torque Twin-Screw Extruder (or Rotary Head)

Built for industrial reliability and 24/7 operation.

Precision Heavy-Duty Flaking Rollers (For Flakes)

Built for industrial reliability and 24/7 operation.

High-Temperature Air Roaster/Toaster

Built for industrial reliability and 24/7 operation.

Automated Syrup/Chocolate Coating Drum

Built for industrial reliability and 24/7 operation.

Centralized SCADA Control

Built for industrial reliability and 24/7 operation.

Applications & Output

Manufacturing Corn Flakes, Coco Balls, Nik Naks, Cheetos, Honey Rings, Fortified Breakfast Cereals.

Technical Specifications

Cooling System	Water Circulation in Rolls
Heating Source	Electric / Gas / Diesel
Extruder Motor	37 kW
Operation	PLC Control
Flaking Unit	Heavy-duty Water-cooled
Total Length	Approx 35 Meters
Usage	Industrial Breakfast Cereal
Customization	Available

Production Flow

Mixing

Extruding

Cooling

Flaking

Baking

Coating

Turnkey Corn Flakes Production Line | Industrial Breakfast Cereal Extrusion

Industries Served

Breakfast Cereal Brands, FMCG Multinational Corporations, Contract Co-Manufacturers.

Competitive Advantages

Achieves premium retail-grade texture and crunch. Excellent crunch retention in milk. Supports vitamin & mineral fortification. Continuous, high-volume automated output.

Frequently Asked Questions

Can this line coat the cereals with sugar or chocolate?

Yes, it features an integrated continuous syrup and chocolate coating system followed by a secondary dryer to set the coating.

Is the flaking thickness adjustable?

For flake production, the precision flaking rollers have micrometer adjustments to control exact flake thickness and consistency.

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