Corn Flakes Production Line

Processing flow: Mixing system; Extrusion system; Conveying system; Pressing system; Pre-Drying system; High temperature baking system; Sugar coating system; Final drying system; Packing system.

Equipment involved: Mixer; Spiral conveyor; Double screw extruder; Air conveyor; Roller dryer; ressing machine; Pre-Dryer; High temperature hot air oven; Sugar coating machine; Sugar sprayer; Final dryer; Cooling machine; Automatic packing machine.

Flour mixer or Blender

Function: mixing and hydrating corn flour.

Spiral Conveyor

Function: transferring the Materials spirally from the corn blender to an extruder

Double Screw Extruder Or Twin Screw Extruder

Production Capacity: 120 – 1000 Kg/h

Depending on the type of raw materials, the amount of flavor added and also the thickness of the grain

The extruder can produce up to 40 shapes of puff snack.

Air Conveyor or Air blower

Function: transferring the Materials from the extruder to an oven.

Roller dryer

Function:Separate the product,NON sticking each other.

Air Conveyor or Air blower

Function: transferring the flakes from the pressing machine

Pressing machine

Function: press the extruded pellet ball into flakes situation

Pre Dryer

Equipped with 3 layers conveyor

Function: extracting humidity and making the flakes to hard situation

Working System : customized

1-Electricity system

2-Diesel system 

3-Gas system 

Hoister

Function: transferring the flakes from the vibrator

Vibrator

Function: vibrating the flakes separately and uniformly.

High temperature hot air oven

Function: high temperature roasting the flakes become crispy with bubble structure.

Energy: Gas

Sugar melting machine

Function: prepare sugar stuff.

Sugar sprayer

Function: mixing syrup and spraying by nozzle

Capacity: 50&100 Liters tank

Sugar coating machine (mixing drum)

Function: spreading homogeneous mixture of oil and flavor on the outside of the corn flakes.

Final dryer

Function: extracting humidity from coated syrup.

Heating System: option

1-Electricity system

2-Diesel system

3-Gas system 

Cooling machine

Function: reduce the temperature of final corn flakes

Corn flakes Packing Machine

Function: weighing filling and packing the corn flakes into bags for sale

1. Free consultation service before, during, and after sales;

2. Free project proposal and design services;

3. Free debugging of equipment before deliverying;

4. Free management of equipment for long distance shipping;

5. Free training of equipment maintenance and operating personally;

6. Free to provide new production techniques and formulas;

7. Provide 1 year complete warranty and life-time maintenance service;