Artificial Rice Making Machine
Competitive price Artificial Rice Making Machine, capacity 100-1000kg/h, ready stock. OEM service.
The automatic Artificial Rice Making Machine is based on food nutritional demand and advanced technology. It is fit for modern enterprise. It has the advantages of high automatic and saving energy. This production line can adopt rice, millet, black rice, buckwheat etc. as main materials. Then it can be treated with vitamins, protein and mineral substance. After the processes of extruding, cooking and shaping, the materials can be made to reinforced rice, golden rice, buckwheat rice, Purple potato rice etc. The cooking method is same as natural rice. Even more, it is easier and more convenient.
Raw material:broken rice or other grain;water
Final products：fortified rice,artificial rice,Fortified Rice Kernel
Capacity: 120-150kg/h, 300-400kg/h, 600-700kg/h,700-800kg/h,1000-1200kg/h, 1500-2000kg/h.
Machine material:Stainless steel 304 or as customer’s request
Electricity component brand:Siemens,ABB motor available;Delta,LG inverter available
Burner brand:Baltur,Italy
Lead Time:10-15 days after receiving your deposit
Service & turnkey solution:
A. consultation service before, during, and after sales;
B. project planning and design service;
C. debugging of equipment until everything is functional;
D. management of equipments’ long distance shipping from seller’s factory to the named place by buyer;
E. training of equipment maintenance and operating personally;
F. new production techniques and formulas;
G.provide 1 year complete warranty and life-time maintenance service.
Product Parameter:
Model Parameter | Installed Capacity | Power consumption | Output | Dimension |
VM70 Fortified Rice Production Line | 126KW | 88KW | 120-150kg/h | 15000×1500×2500mm |
VM65 Fortified Rice Production Line | 213KW | 150KW | 300-400kg/h | 22000×2000×2500mm |
VM75 Fortified Rice Production Line | 258KW | 180KW | 600-700kg/h | 23000×2500×2800mm |
VM78 Fortified Rice Production Line | 260KW | 182KW | 700-800kg/h | 23000×2500×2800mm |
VM85 Fortified Rice Production Line | 305KW | 213KW | 1000-1200kg/h | 28000×3000×3800mm |
VM95 Fortified Rice Production Line | 378KW | 265KW | 1500-2000kg/h | 30000×3500×3800mm |
Video
Artificial Rice processing flow AND Equipment involved:
Processing flow :Broken rice grinding;Mixing;Conveyoring;Extrusion;Conveyoring;Drying;Cooling;
Packing.
Equipment involved: Raw material grinder; Mixer; Screw Conveyor; Twin screw extruder; Air Conveyor; Multi layer dryer; Cooling Conveyor; Automatic packing machine
Separate equipment description:
Rice grinder machine
Rice grinder machines are used in the food industry for size reduction of various food products. These machines are manufactured by several manufacturers in compliance with high standards, sanitary designs, as well as customizable features.
Flour mixer or Blender
Function: To mix the raw materials evenly, fast speed, no leakage.
Spiral Conveyor
Function: transferring the Materials spirally from the corn blender to an extruder
Double Screw Extruder Or Twin Screw Extruder
Production Capacity: 100 – 1000 Kg/h
Features of Artificial Rice double screw extruder:
1. Alloy (38crmoal) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.
2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.
3. Gearbox with automatic lubrication function, extending gear life.
4. Increased radiator on driving part for forced cooling effect, ensuring extruder operates safely.
5. Barrel with water-cooled circulation, raw materials not only for corn/rice, also for wheat flour/starch with high viscosity. Different moisture-extrusion temperature ratio, whole-expanded and half expanded as different type of products.
Air Conveyor or Air blower :
Function: transferring the Materials from the extruder to an oven.
Dryer machine:
Equipped with multi layers conveyor
Function: roasting and drying corn chips and fully extracting humidity
Working System : customized
1-electricity system
2- Diesel system (Baltur Italy)
3- Gas system (Baltur Italy)
Cooling conveyor
Function: reduce the temperature after drying.
Artificial Rice Automatic Packing Machine
Function:To pack the fortified rice kernel with required weight.
Flowing Process:Manual Bag placing→Automatic filling→Automatic weighing→ Automatic bag conveyor→Automatic bag sewing or heat sealing
Features of Artificial Rice Making Machine：
1) High productivity – Up to 1500kg/h,The output range of our machine’s products varies:
2) Longer screw length – Up to 2800mm,L/D:28:1,customized screw available.
3) Good waterproof – Water tight mild steel enclosure.The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating, water cooling on barrel.
4) High digitization – Comprehensive digital visual control panel.Digital indicator of extruder motor load;
Digital indicator of feed screw speed;Digital indicator/controller for each temperature zone in barrel;
5)More wear-resistant – More wear resistant bimetal barrel.Total Extruder barrel (Bimetallic barrel) with replaceable wear resistant liners.
6)Self-cleaning function – The screws is self-cleaning. A corotating twin screw extruder with a self-wiping screw profile; Comparison between the results obtained from finite volume and finite element approaches, the latter being shown as points, for a corotating, self-wiping twin screw extruder.
Easy to disassemble – Shaft couplings permit easy removal of extruder shafts
7)Full Production FRK Fortified Rice Plant Cost and Price Instant Rice Product Line Fortified Rice Kernels Machine Manufacturers.Shaft couplings permit easy removal of extruder shafts for maintenance or lengthening or shortening of extruder barrel.
8)High quality – Screw material: 38CrMoAL (nitrided); Hardness: HRC55-60.We only use first-class steel and check every production procedure to ensure every demension is produced precisely.
9)Super torque – Ultra Torque Gearbox.Torque grade: T/A3≤16, adopt world-renowned brand, homemade high-grade main parts, moderate use of imported components;
Compact structure, light weight, large torque and excellent performance;
Rigid welded box structure, heavy duty and high load capacity;
Equipped with temperature and oil level display system for easy observation;
Automatic cooling and filtration system to effectively increase the service life of the gearbox;
Stable in running, low in noise, large in load, low in consumption, efficient in transmission, low in temperature and long in service life;
10)High rust resistance – Stainless steel product contact surfaces SUS 304.Environmental protection and hygiene; Wear resistance; High temperature and low temperature resistance; Excellent thermal expansion performance and thermal insulation performance; Corrosion resistance.
11)High efficiency – High water cooling efficiency.Extra cooling system in lubrication oil tank ensure cooling oil at low temperature, the water cooling efficiency is low.
12)Longer life – Screw life time: >7000hours.more durable;higher cost performance;greater capacity.
13)Automatic control – Automatic temperature control.Improve work efficiency;Increase production capacity per unit time;No need to take up too many human resources;Save labor costs;Save the cost of raw materials;Improve business efficiency.