Corn Flakes Production Line
Automatic Corn flakes production line, Capacity100-1000kg/h, 15years experience in manufacturing, and global sales.
Corn flakes production line use corn powder and other cereals as main material, through mixing, extruding, pressing, drying, high temperature baking, sugar coating and final product drying, cooling,packing to final ready to sell packed crispy flakes.
Raw material:Corn powder,syrup,water.
Final products:corn flakes.
By adding extra mould,Can produce corn curls,cheese ball, tube, stick, ring,fruit loop, star, wheel and flower and heart shape.
Machine material:Stainless steel 304 or as customer’s request
Electricity component brand:Siemens,ABB motor available;Delta,LG inverter available
Burner brand:Baltur,Italy
Lead Time:10-15 days after receiving your deposit
After sale service provided:engineer field installation;video technical support
Product Parameter:
Model Parameter | Installed Capacity | Power consumption | Output | Dimension |
VM65 | 92KW | 64KW | 120-150kg/h | 17500×1500×2500mm |
VM70 | 130KW | 90KW | 200-250kg/h | 19000×1500×2500mm |
VM85 | 240KW | 167KW | 300-500kg/h | 23000×1500×2500mm |
VM65 | 150KW | 100KW | 250-300kg/h | 22000×1500×2500mm |
VM75 | 185KW | 132KW | 300-500kg/h | 23000×2000×2800mm |
VM85 | 296KW | 220KW | 800-1000kg/h | 30000×3000×3800mm |
Video
Corn flakes processing flow AND Equipment involved:
Processing flow: Mixing system; Extrusion system; Conveying system; Pressing system; Pre-Drying system; High temperature baking system; Sugar coating system; Final drying system; Packing system.
Equipment involved: Mixer; Spiral conveyor; Double screw extruder; Air conveyor; Roller dryer; ressing machine; Pre-Dryer; High temperature hot air oven; Sugar coating machine; Sugar sprayer; Final dryer; Cooling machine; Automatic packing machine.
Seperate equipment description：
Flour mixer or Blender
Function: mixing and hydrating corn flour.
Spiral Conveyor
Function: transferring the Materials spirally from the corn blender to an extruder
Double Screw Extruder Or Twin Screw Extruder
Production Capacity: 120 – 1000 Kg/h
Depending on the type of raw materials, the amount of flavor added and also the thickness of the grain
The extruder can produce up to 40 shapes of puff snack.
Air Conveyor or Air blower
Function: transferring the Materials from the extruder to an oven.
Roller dryer
Function:Separate the product,NON sticking each other.
Air Conveyor or Air blower
Function: transferring the flakes from the pressing machine
Pressing machine
Function: press the extruded pellet ball into flakes situation
Pre Dryer
Equipped with 3 layers conveyor
Function: extracting humidity and making the flakes to hard situation
Working System : customized
1-Electricity system
2-Diesel system
3-Gas system
Hoister
Function: transferring the flakes from the vibrator
Vibrator
Function: vibrating the flakes separately and uniformly.
High temperature hot air oven
Function: high temperature roasting the flakes become crispy with bubble structure.
Energy: Gas
Sugar melting machine
Function: prepare sugar stuff.
Sugar sprayer
Function: mixing syrup and spraying by nozzle
Capacity: 50&100 Liters tank
Sugar coating machine (mixing drum)
Function: spreading homogeneous mixture of oil and flavor on the outside of the corn flakes.
Final dryer
Function: extracting humidity from coated syrup.
Heating System: option
1-Electricity system
2-Diesel system
3-Gas system
Cooling machine
Function: reduce the temperature of final corn flakes
Corn flakes Packing Machine
Function: weighing filling and packing the corn flakes into bags for sale
After-sale Service for Corn flakes production line:
1. Free consultation service before, during, and after sales;
2. Free project proposal and design services;
3. Free debugging of equipment before deliverying;
4. Free management of equipment for long distance shipping;
5. Free training of equipment maintenance and operating personally;
6. Free to provide new production techniques and formulas;
7. Provide 1 year complete warranty and life-time maintenance service;