Rice Cracker Production Line

Processing flow :Mixing system; Extrusion system; conveyoring system; Drying system; Flavoring system; Packing system

Equipment involved:Mixer; Spiral conveyor; Double screw extruder; Air conveyor; Drying oven; Flavor mixing drum; Oil sprayer; Automatic packing machine.

1.Flour Mixer: Mix raw materials like corn flour, wheat flour, and rice flour, etc. with a certain amount of water evenly and sufficiently.

2.Screw conveyor: Feed the mixed materials to the feeding hopper of food extruder machine.

3.Twin Screw Extruder: Raw materials fall into the extruding system from the feeding hopper. Under the function of high temperature and high pressure, the products are squeezed out. We can set different configurations for making different products.

Feature of twin screw extruder:

Adopting frequency speed controlling system with high automatic and stable performance.

Automatic lubricating, cooling , which guarantee machine running safely, stable and reliable.

The Machine cavity is a combined structure of equal diameter, and the compression ration can be freely designed according to different products, wide range of application.

4.Cutter:cut the product into round or oval shape.

5.Multi-layer Dryer: The dryer in the snacks manufacturing plant is mainly the electric type. Temperature is adjusted through the control cabinet from room temperature to 120 degree. There is a double-layer stainless mesh bag inside. The baking time is adjusted according to the speed. The oven of three-layer, five-layer, and seven-layer for your selection.

6.Oil sprayer:The oil sprayer spray oil on the surface of snack food through the rotating drum.The oil spraying amount and time can be adjusted.

7.Automatic Flavoring Line: There are an octagonal drum, single drum, and double drum flavoring. According to the capacity and product characteristics, we also have oil spraying, sugar spraying and coating equipment for your choice.

8.Automatic packing machine:This high performance automatic sanck food packaging machine, can complete automatic feeding,measuring, bag-making, deviation, filling, sealing, date printing and finished product output and a series of automatic functions.

1.Different machine models are available to meet a wide range film roll size.
2.With upgrade PLC and HMI control system for easy operation and parameter adjustment.
3.Separate PID temperature controller,suitable for various package roll film materials.
4.Adopt double servo film-dragging structure,enable stable bag forming for perfect bag shape.
5.Machine in full automatic processing feeding,metering,filling,bag forming,sealing and cutting.

6.Machine of multi-function that equips with different metering system like weighing scale, liquid pump, auger filler, volumetric cup for different kinds of product auto filling and packing in roll film bags.

1.High Efficiency: automatic processes enable continuous production, increasing output while minimizing manual labor and human error.
2.Consistent Quality: Precise temperature, pressure, and timing controls ensure uniform product texture, shape, and taste across batches.
3.Scalability: Modular designs allow for easy expansion or customization to meet varying production demands or introduce new product varieties.
4. Cost-Effectiveness: Reduced raw material waste, energy-efficient machinery, and streamlined operations lower overall production costs.
5.Versatility: Compatible with diverse ingredients (e.g., corn, rice, potato) and flavors, supporting innovation and adaptation to market trends.
6. Hygienic Design: Stainless steel construction and closed systems meet food safety standards, minimizing contamination risks.
7. Fast Production Cycles: Advanced extrusion and puffing technologies accelerate cooking and shaping, enabling rapid turnaround times.
8. Long Shelf Life: Precise moisture control and packaging integration ensure product freshness and extended durability for distribution.